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Alloy
[Metals & alloys] |
A
close blending of elements one of which at least is a metal; this blending
possessing metallic characteristics. |
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Brass
[Metals & alloys] |
Copper
and zinc alloy. |
Bronze
[Metals & alloys] |
Copper and tin
alloys eventually including different additions. |
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Casting
process
[Casting & core work] |
Particular
methods of execution and sequences of the essential processes for the
manufacture of a mould or a core: packing, hardening, and stripping. |
Core
[Casting & core work]
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Part of the mould
executed separately, more often than not, with the purpose to practice
a cavity in the casting or in order to simplify the molding.
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Core
out a casting
[Moulds design] |
To
make use of cores in order to obtain certain cavities in the casting. |
Cupola
[Melting] |
Shaft furnace,
of vertical cylinder shape intended for the iron melting. The fuel,
coke in general, is blended to the metallic charge. |
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Definition
drawing
[Moulds design] |
Drawing
specifying completely and without ambiguity, the sizes and all the requirements
to which the product must satisfy in the finish state prescribed. This
drawing must include the specifications being relevant to the mechanical
characteristics of the materials, and a functional level of dimensional
allowances and eventually the prescriptions of the surface state. This
drawing will be evidence in the relations between the contractor and
the manufacturer, mainly concerning the receipt of the product. |
Drawing
of rough castings
[Moulds design] |
Drawing obtained
from the "definition drawing" on which are carried: the machining padding,
the tapers, the modifications of forms making stripping and feeding
easier, the jigging points, the reference plans, the foundry dimensional
allowances, the metal's shade and the eventual heat treatments. |
Ductility
[Metals & alloys] |
Property
of a material which can experience the effects of a permanent deformation
without fracture or crack under a tension and flexion effort. |
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Electric
induction furnace
[Melting] |
Furnace
in which the heat is produced by the effect of currents induced in the
heart of the material itself (Eddy currents). |
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Feeder
head
[Moulds design] |
1.
A tank in the mould, receiving liquid metal at the moment of the filling
operation, and restoring a part of this metal to the part during the
solidification to compensate the volume reduction due to the shrinkage.
2. Metal filling this tank. |
Fettling
process
[Finish] |
To extract
from a part, the sand constituting the core, after casting and solidification. |
Flake
graphite
[Metals & alloys] |
In
the micrographic cuts, this graphite has the aspect of long and often
forked lines. |
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Gate
system
[Moulds design] |
Set
of ducts practiced in the mould for the filling of the impression of
the rough part equipped with its feeder heads. |
Gravity die
casting
[Casting in permanent moulds] |
In this process,
the liquid metal is poured directly into the shell through a casting
funnel placed on the top of it. |
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Heat
treatment
[Finish] |
Operation
or successive operations during which a metal or an alloy is submitted,
in its solid form, to one or several thermal cycles (the temperature
varying with the weather). |
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Investment
casting
[Casting & core work] |
Expression
employed to refer to a precision casting on lost wax pattern. |
Iron
[Metals & alloys] |
Iron and carbon
alloy usually containing other elements, silicon in general, the content
of iron being such that a eutectic can be formed during the solidification.
It is understood that 1,7 % is the minimal content of carbon. |
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Lost
pattern casting
[Casting & core work] |
Expression
referring to the casting technology making use of destructible patterns
coated with a refracting material forming a mould without joint. |
Low pressure
die casting
[Casting in permanent moulds] |
In this process,
an air pressure (0,6 to 1,5 bar) acts on the surface of the liquid metal,
contained in a tight crucible, and makes it to go up in a tube dip in
the bath and linked to the lower part of the metallic mould by which
the filling is effectuated. |
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Molding
[Tools molding/manufacturing] |
Manufacture of
the pattern, the core boxes, and by extension, of all the tools elements,
needed for the manufacture of a casting.
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Molding
drawing
[Moulds design] |
Drawing of the
rough casting on which it has been defined the join face plans, the
cores with theirs prints, the system to drive, the running and feeding
system, and the venting, the quantity of alloy to implement by mould.
This drawing completed by the indication of one or more contractions
of the tapers and padding to apply, is the base for the execution of
the tools. The choice of all these dispositions, which must be done
in parallel to the drawing of the rough casting, constitutes the main
step of the molding study. |
Mould
[Casting & core work] |
A set of elements
in appropriate materials delimiting the impression intended to receive
a metal or alloy in liquid form that after solidification, will give
the casting. |
Mould
assembly
[Casting & core work] |
To assemble with
precision for the casting, all the mould parts that have been prepared
separately: bottom, top, intermediate, cores, pouring basins, etc. |
Mould
joint
[Moulds design]
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Joint separating
the tools and often found on the rough parts.
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Pattern
[Tools casting/manufacturing |
A
tool with a certain form and whose purpose is, when putting at its contact
the appropriate materials, to obtain directly the mould cavity. |
Permanent
mould
[Casting in permanent moulds |
Mould intended
for the repeated execution of parts or clusters by successive pouring,
as longer as the dimensions of these parts are not altered by the wear
of the mould and stay true to the drawing. |
Pressure
die casting
[Casting in permanent moulds] |
Casting
process in which the liquid metal is introduced by an appropriated injection
layout, into a permanent mould eventually cooled, under a much higher
pressure (100 to 1000 bar and more) than for the gravity die casting
or the low pressure die casting. |
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Running
& Feeding system
[Moulds design] |
Set
of cavities and ducts bringing the metal in liquid form into the impression
in order to compensate the shrinkage. |
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Sand-blasting
[Finish] |
To
blast from the casting, the sand still sticking after the shakeout. |
Shell
[Modeling, tools manufacturing] |
Metallic permanent
mould designed for gravity or centrifugal casting. |
Shot
blast
[Finish] |
To
clean a casting by means of a metallic shot jet projected at high speed
by the centrifugal force of a turbine. |
Spheroidal graphite
[Metals & alloys] |
This graphite is
represented by spheres in the iron resulting from its treatment at the
liquid state (these spheres are characterized by a white cross visualized
at the micrographic exam effectuated with polarized light). |
Stack
casting
[Moulds designing] |
It
is a particular system adopted for the filling of multiple parts cast
in stacks; consisting in a main vertical duct (lowering) linked to as
many horizontal distributing ducts as parts. |
Stainless
[Metals & alloys] |
Oxidation stability,
quality of an alloy or a metal resisting to the action of certain oxide
media. This property is obtained in the mass by additions for metals
liable to rust. |
Steels
[Metals & alloys] |
Ferrous
alloys are those with an iron content higher than the one of any other
alloy element, generally fit for distortion at high temperatures, and
having a carbon content lower than 2 %, which is the limit content separating
steel from iron. |
Stripping
[Molding and coring up] |
Operation consisting
in separating the mould from the pattern or the pattern plate, or the
core from its box. |
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To
shake-out
[Finish] |
Separate
the solid casting from its mould. |
To fettle
[Finish] |
To clear a casting
of all the metal surplus formed by the burs, the runners, whistlers,
feeder heads, etc. |
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Vermicular
graphite
[Metals & alloys] |
This
graphite has the aspect of worms of different lengths and very irregular
thickness but smaller than for the flake graphite and can be considered,
after the form, as intermediate between the flake graphite and the spheroidal
one. |
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Whistler
[Moulds design] |
Duct
of a section relatively tight linking the upper part of the mould cavity
to the upper part of the mould to allow, during the filling operation,
the exit of air and gas. |
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Source
: Dictionnaire
idéologique de fonderie ATF/CTIF
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